Engineering
To establish a production line in compliance with strict safety regulations with labor cost savings in mind is essential are requirements in industries such pharmaceuticals, cosmetics and food etc.
Mutual Corporation has traditionally selected machinery most suitable for end-user’s production needs, from a shortlist of reputable domestic and overseas manufacturers. We act in the best interest of our customers to deliver optimizations, to meet the required safety standard requirement, to achieve labor cost saving goals and to realize efficiency optimization. In recent years, in response to increasing demand for technological development, product commercialization support, construction supervision and production support etc., We are requested by customers to intermediate between end-users and contractors, as well as between end-users and machinery manufacturers.
Mutual Corporation proposes and implements validation procedures which are indispensable for GMP compliance in the pharmaceutical industry. We provide a comprehensive consulting service on issues regarding GMP and other regulatory compliance, we strive to provide accurate information required for PIC / S revisions etc.
- Basic Concept
- “Production proposal – tailor-made production line that suits end-user’s specific requirements”
“Production line designed by putting more emphasis on operator standpoint (reproducibility, operating rate, etc.)”
- Applicable equipment
- Sterile products produced by aseptic processing and supplementary equipment, sterilization equipment, packaging equipment, inspection equipment, oral solid formulation equipment, liquid preparation equipment, pharmaceutical water equipment, logistics equipment
- Service contents
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For each process of syringes, vials, ampoules, infusions, powders, capsules, ointments, liquids, tablets, sterilization, packaging etc.
- Draft basic concept
- Specification documentation, layout design
- Eligibility test implementation
- Installation & commissioning test
- Validation & completion book preparation
Injection ampule filling packaging line
- Cleaning
- Drying sterilization
- Filling
- Fusion closing
- Sterilization
- Pinhole inspection
- Foreign matter inspection
- Corrugated board
- Small-sized box packing
- Medium-sized box packing
- Cardboard box packing
Injection vial filling packaging line
- Unboxing
- Bottle wash
- Dry sterilization
- Filling
- Plugging
- Foreign matter inspection
- Labeling
- Small sized box packing
- Medium-sized box packing
- Cardboard box packing
- Palletization
Blow-Fill-Seal (BFS) line
- Resin transportation
- Molding and filling
- Camera inspection
- Pinhole inspection
- Buffering
- Labeling
- Packaging
- Small-sized box packing
- Medium-sized box packing
- Cardboard box packing
- Palletization
PTP packaging line
- PTP packaging
- Stacking
- Banding
- Pillow type packaging
- Small-sized box packing
- Medium-sized box packing
- Cardboard box packing
Liquid filling packaging line (beverage)
- Unboxing
- Bottle washing
- Filling
- Capping
- Dry sterilization
- Cooling
- Labeling
- Small sized box packing
- Medium sized box packing
- Cardboard box packing
- Palletization
Transdermal patch production facility
- Formulation
- Plaster spreading
- Cutting
- Stacking
- Square patch packing
- Stacked patches packaging
Tablet counting packaging line
- Uncasing
- Air cleaning
- Counting & filling
- Chamfering
- Capping
- Small sized box packing
- Medium sized box packing
- Cardboard packing
- Palletization
Cream filling packaging line
- Unboxing
- Air cleaning
- Filling
- Surface leveling
- Capping
- Labeling
- Small-sized box packing
- Medium-sized box packing
- Cardboard packing
Soap molding packaging line
- Extruding (plodder)
- Cutting
- Stamping
- Wrapping
- Packing
- Palletization
Cooked rice packaging line
- Rice supply
- Rice rinsing
- Rice boiling
- Weighing & packaging
- Cooling
- Pinhole inspection
- Cardboard packing